PLC Control Inline Weighing And Leak Testing Machine With Two Workstations

In-line Weighing And Leak Testing Machine With Two Workstations

Description

The in-line weighing and leak testing machine combines four core units: a slow-conveying leak detection unit, a speed stabilization unit, a weight detection unit, and a rejection unit. It enables simultaneous execution of two key quality checks—online weight inspection of products and leak detection for sealing performance—streamlining the quality control process. The slow-conveying design of the leak detection unit lays the foundation for high-precision leak identification, while the speed stabilization unit ensures consistent product movement on the conveyor line. The weight detection unit rapidly screens out unqualified products with overweight or underweight issues, and the rejection unit ultimately removes all defective items from the production line automatically. This integrated workflow comprehensively guarantees that all delivered products adhere to preset quality standards.

Machine Advantage

• It has dual functions of weighing and leak detection with dual systems, enabling simultaneous quality checks in a single pass-eliminating the need for separate equipment and streamlining your production line. This integration reduces bottlenecks, cuts processing time by up to 40%, and ensures consistent empty plastic bottle quality before filling, preventing costly rework downstream.
• High-end configurations with world-class brands used for all spare parts guarantee long-term stability even in high-volume industrial environments. Critical components like sensors and motors are sourced from leading manufacturers, minimizing downtime and reducing maintenance frequency. This reliability translates to lower operational costs and uninterrupted production schedules, ideal for meeting tight delivery deadlines.
• PU food conveyor belts imported from Switzerland, along with other food-grade conveyor systems, adhere to strict international safety standards.These belts resist corrosion, oil, and temperature fluctuations, while their smooth, non-porous surface prevents bacterial buildup-essential for industries like food, beverage, and pharmaceuticals. Easy to clean and sanitize, they support compliance with hygiene regulations and reduce the risk of product contamination.
• The 10-inch Weilun Tong color touch screen features multiple formula storage functions, a user-friendly interface, and intuitive operation. Operators can quickly switch between bottle specifications (e.g., 250ml, 500ml, or custom sizes) by recalling pre-saved parameters, reducing changeover time from minutes to seconds. The clear visual display simplifies training, allowing new staff to master operations with minimal supervision.
• Can record 20 sets of date parameters and the USB export function is convenient for production management;
• Adopting a 50*50 stainless steel square tube frame and a unique weighing structure design ensures exceptional weighing accuracy-up to ±0.1g-even for lightweight plastic bottles. The robust frame resists vibrations and external interference.This accuracy prevents underweight or overweight bottles from entering the next stage, safeguarding product consistency and brand reputation.