Fully Auto Empty Bottle Depalletizer For Irregular Shaped Bottles
Machine Advantage
For filling manufacturers still relying on traditional manual or semi-automatic unstacking processes, this targeted solution enables fully automated unstacking of empty plastic bottles with zero human intervention — an especially crucial upgrade for irregular empty plastic bottles, which have long been notorious for the cumbersome nature of manual unstacking. It reduces secondary contamination caused by manual contact with the uneven or textured surfaces of the bottles, thereby significantly enhancing the hygiene and safety levels of subsequent filled products. Moreover, even in the face of complex non-standard bottle designs, this fully automated unstacker can greatly improve the factory's modern digital factory management capabilities.
This fully automated unstacker exhibits excellent versatility across various types of irregular empty plastic bottles, requiring only parameter adjustments when switching between different bottle types. It is primarily designed for irregular empty plastic bottles made of materials such as HDPE and PP — including those with asymmetrical contours, protruding features, or non-circular cross-sections. It seamlessly replaces error-prone manual unstacking and cumbersome manual removal of partitions, while achieving precise automatic positioning of pallets. Its multi-servo linear guide rail and screw structure enable adaptive automatic lifting and unstacking, accommodating the geometric differences of empty plastic bottle types while saving significant costs and improving efficiency for automated production line operations. Notably, this model excels in unstacking various specifications of irregular empty plastic seasoning bottles, making it highly suitable for condiment production lines that commonly adopt unique bottle designs.
The equipment is equipped with an intelligent recognition and adaptive adjustment system, compatible with packaging containers such as HDPE and PP plastic irregular empty plastic bottles. This advanced system, leveraging sensor-driven contour analysis technology, can handle empty plastic bottles of different sizes, asymmetrical shapes, varying stacking layers, and arrangement patterns without the need for frequent manual debugging, ensuring smooth transitions between production batches.
By fully automating the unstacking process of irregular empty plastic bottles, a single device can replace multiple workers, who previously struggled with inconsistent handling of non-standard shaped empty plastic bottles. This not only significantly reduces labor costs but also eliminates the high error rates common in manual unstacking. The equipment operates stably with a low failure rate, reducing damage to empty plastic bottles caused by human errors. In terms of both labor input and quality control, it helps enterprises save substantial annual operating costs, allowing resources to be focused on core areas such as innovative research and development — which is particularly valuable for brands that use unique empty plastic bottle types as a market differentiation advantage.
All internal surfaces in contact with irregular empty plastic bottles are made of 304 stainless steel, meeting strict food-grade standards. This material not only satisfies the rigorous hygiene requirements of food-related industries but also boasts excellent corrosion resistance, enabling long-term use without rusting or damage. Additionally, the smooth surface of 304 stainless steel makes it easy to clean and sanitize thoroughly and quickly between production batches, even when dealing with the gaps and depressions common in irregular empty plastic bottle designs. This effectively prevents cross-contamination and ensures the cleanliness and integrity of empty plastic bottles after unstacking, making this fully automated unstacker an ideal choice for food, beverage, and condiment packaging production lines that adopt unique bottle designs.
