PLC Precise Control High Speed Bottle Leak Tester For Irregular Empty Plastic Bottle

High Speed Empty Plastic Bottle Leak Tester For Irregular Bottles

Description

Implement airtightness testing on the specified specifications of the container to be tested. After the leak detection is completed, the qualified and unqualified products are seperated.

Machine Advantage

• Excellent Detection System: Adopt the latest cutting-edge detection system from the United States, with a dual-channel independent rejection system for each workstation—specifically optimized for irregular bottles. This system boasts top-notch precision in the home cleaning packaging industry, extremely high reliability, and can accurately achieve a precision of 0.01mm. It provides an ultra-high-standard and precise guarantee for irregular bottle detection, fully complying with the strict leak-proof requirements of home cleaning product packaging.
• Flexible for Production Adaptation: The equipment is flexible and versatile in home cleaning product production scenarios. It supports independent leak detection operations for single-batch irregular bottles, quickly responding to small-batch and diversified detection needs in home cleaning R&D and pilot production. It can also be seamlessly integrated into home cleaning filling lines to build an online real-time leak detection process, integrating into the rhythm of automated production, conforming to large-scale continuous production modes of dish soap, laundry detergent, and hand sanitizer, and improving the overall production-detection coordination efficiency.
• Outstanding Stable Performance: The detection stability for irregular bottles is built on a solid foundation with high-quality configurations. It uses precise control by Siemens PLC from Germany, paired with the detection board from Motorola in the United States and the solenoid valve combination from FESTO in Germany—all components meet home cleaning-grade corrosion-resistant standards. Verified by practice, it can achieve stable operation for more than 100,000 hours. Long-term and efficient operation without downtime ensures the continuity of home cleaning production and the consistency of irregular bottle detection, reducing production fluctuations and cost losses caused by equipment failures.
• Convenient and User-friendly Operation: Equipped with the industry-recognized leading stable human-machine interface (HMI) that meets home cleaning production operational specifications, featuring a 7-inch visual touch screen with anti-static and oil-proof coating. The operation logic is clear and the interaction is smooth; operators can get started quickly after simple training. Whether it is parameter setting for different irregular bottle specifications, start-stop of the detection process, or traceable data viewing, it can be operated intuitively and conveniently, reducing the human resource learning cost and operation error rate, and improving the work efficiency of the irregular bottle detection link.
• Reliable Sealing and Durability: In terms of the machine's sealing design for irregular bottles, chemical-resistant molded silicone is used to seal the bottle mouth—this material is non-toxic, non-extractable, and compatible with various home cleaning ingredients. The silicone has excellent wear-resistance and anti-aging properties, is durable and not easy to be damaged, different from ordinary vulnerable seals, and is not in the category of conventional consumables. It can maintain a good sealing effect after long-term use, ensuring the stable internal environment of the equipment during irregular bottle detection and facilitating accurate leak identification.
• Dual Advantages of Environmental Protection and Durability: The machine is equipped with a precision SMC oil mist separator for air source treatment—this separator meets home cleaning-grade air purity standards and can effectively remove oil, water, and tiny impurities in the compressed air. On one hand, it strictly meets the environmental protection requirements of the home cleaning industry and safety regulatory standards. On the other hand, it reduces the erosion of oil mist and impurities on the internal precision components of the equipment, slows down the component wear rate, significantly increases the service life of the machine, and reduces the equipment maintenance and replacement costs.