Automatic Linear Empty Bottle Leak Testing Machine For Daily Chemical Bottle

Linear Empty Plastic Bottle Leak Tester For Daily Chemical Bottles

Description

The Linear Empty Plastic Bottle Leak Tester is a flexible and high-efficiency tool that secures the integrity of various plastic packaging containers. Designed for mass-production lines, it can handle containers of diverse shapes and capacities, such as standard water bottles, dairy containers (milk bottles), jerrycans and other plastic containers. It conducts accurate, non-destructive airtightness checks on containers that meet preset standards and are waiting for quality inspection.

The testing process is fully automatic. After leak detection, the system smartly sorts the output according to test results. Qualified products move smoothly to the next step. Importantly, any unit that fails the airtightness test will immediately trigger an alarm at the relevant workstation. What's more, the system automatically removes these unqualified bottles from the production flow. This automatic rejection function ensures strict physical separation between qualified and defective containers, avoids cross-contamination of product batches, and ensures that only leak-free containers proceed to filling or shipping. This process greatly improves production quality control, reduces waste and safeguards operator safety.

Machine Advantage

• Adopting the latest detection system imported from the United States, each workstation is equipped with a dual independent leak detection system. This system features high precision and strong reliability, with an accuracy of up to 0.1mm—fully meeting the strict leak-proof requirements of daily chemical bottles which are widely used to hold daily necessities like laundry detergent, dish soap, shampoo, and body wash; most of these products are water-based or contain surface-active agents, requiring good airtightness to prevent leakage during transportation and storage, and to avoid product thickening or odor changes caused by external contamination.
• Storage function: The system can store 6 sets of daily chemical bottle detection parameters (customizable memory), record the total number of daily chemical bottle detections, the number of leaky daily chemical bottles, and set the total detection quantity. When the machine completes the detection of the set number of daily chemical bottles, it will automatically stop the leak detection process. This ensures standardized, efficient, and large-batch inspection of daily chemical bottles—in line with the daily chemical industry’s characteristics of large production volume, fast delivery cycles, and strict cost control.
• Stability testing: The equipment adopts German Siemens PLC control, American Motorola detection board, and FESTO solenoid valve control. Its industry-recognized leading stability can reach over 100,000 hours, providing long-term and stable leak detection support for daily chemical bottle production lines. For these lines, continuous and reliable equipment operation is crucial: it avoids production line shutdowns caused by equipment failure which would lead to delivery delays, and prevents unqualified leaky bottles from entering the market—thus reducing after-sales complaints caused by leakage and safeguarding the brand image of daily chemical enterprises.