Integrated Empty Bottle Leak Tester And Mouth Grinding Machine 2000W

Integrated Empty Bottle Leak Tester And Mouth Grinding Machine

Description

The Integrated Empty Bottle Mouth Grinding and Leak Tester Machine is developed specifically for deburring and removing flash from bottle mouths. It operates smoothly with bottle mouths made of various materials—plastic bottles are a key application—and can flexibly adapt to different bottle mouth shapes, from round to square. Additionally, it incorporates a bottle leak-testing function: following the grinding process, the machine automatically performs a sealed pressure test on each bottle to identify possible leaks, ensuring only qualified bottles move on to subsequent production steps.​

Driven by a high-precision servo motor and equipped with steel-free blades, the machine achieves high-accuracy grinding. This not only prevents the bottle mouth from getting scratched or deformed during operation but also ensures consistent processing quality. To improve operational reliability and hygiene, it utilizes a photoelectric sensor for precise bottle position detection, and the parts that come into contact with the bottle mouth are constructed from 304 stainless steel—effectively reducing the risk of contamination.​

Built for efficiency, the equipment enables continuous batch processing, with a capacity of 800-1200 bottle mouths per hour. It also comes with a built-in dust collection system to keep the working environment clean. The operation panel has a user-friendly design with clear instructions, allowing for one-click startup. By optimizing workflows—combining grinding and leak testing into a single step—it greatly reduces labor costs, enhances both the efficiency and quality of bottle mouth processing, and is mainly suitable for production lines such as those producing chemical drums.

Machine Advantage

• Stability in Grinding: The machine adopts a high-performance control configuration to ensure ultra-stable grinding operations. It integrates Siemens control units for precise command execution, Inovance servo drive systems for smooth and responsive power transmission, and AirTac solenoid valves for reliable pneumatic control. This tripartite collaboration minimizes operational fluctuations, avoids sudden shutdowns or precision deviations caused by component mismatches, and maintains consistent grinding quality even during long-hour continuous work.
• Easy Operation & Versatility: Designed with user-friendliness as a core goal, the machine requires no complex parameter settings or professional technical knowledge. New operators can master basic operations after simple guidance, making it adaptable to diverse working environments—from small workshops to large-scale production lines—and suitable for personnel with different skill levels, eliminating barriers to use.
• Intelligent HMI Support: It is equipped with a Weilun Tong color touch screen, featuring an intuitive interface that simplifies interaction. The screen also offers multiple formula storage functions, allowing users to save grinding parameters for different plastic bottle types and recall them with one click later, reducing repeated setup time and further enhancing operational convenience.