Fully Automatic Empty Bottle Packaging Machine For irregular-shaped Bottles
Machine Advantage
This fully automatic irregular - shaped bottle packaging machine is specially designed for packaging all kinds of irregular - shaped bottles. Its design fully meets the unique shape requirements of irregular containers. Whether it is an irregular curved bottle body, a multi - angled structure or an irregular - shaped bottle with a special caliber, it can achieve precise packaging.
Equipped with a 9 - 15 axis bus servo motor control system, it is like a set of flexible "intelligent porters" for irregular - shaped bottles. Through multi - axis collaborative linkage, the clamping force and conveying trajectory can be adjusted in real time according to the irregular shape of the irregular - shaped bottle, ensuring the continuous and stable operation of the whole process from feeding, positioning to packaging. Even in the face of irregular - shaped bottles with large size differences, it can maintain consistent packaging accuracy, completely solving the problems of jamming and offset when traditional equipment handles irregular - shaped bottles.
The innovative constant - temperature sealing technology, which replaces the traditional instant heating transformer system, provides "customized temperature control service" for the sealing of irregular - shaped bottles. In view of the irregularity of the sealing surface of irregular - shaped bottles, the constant - temperature system can accurately control the temperature of each sealing point to form an air - tight seal meeting industrial - grade standards. Compared with the instant heating system, it completely avoids the problems of incomplete sealing and film burning caused by temperature fluctuations, ensuring the uniform and reliable sealing effect of each batch of irregular - shaped bottles, and effectively preventing the leakage of contents or external pollution.
The multi - servo and multi - link design constitutes the "rapid transformation" core of the equipment, realizing one - click switching of irregular - shaped bottle specifications, and the whole process only takes 10 minutes. When traditional equipment changes the specifications of irregular - shaped bottles, it is necessary to manually adjust multiple mechanical components, which takes up to 1 - 2 hours. However, this design greatly shortens the downtime for model change through preset parameter storage and intelligent linkage adjustment, which is especially suitable for production scenarios that need to frequently switch the types of irregular - shaped bottles, significantly improving production efficiency.
The optional high - speed servo bottle sorter is like an "accelerator" for irregular - shaped bottle packaging. It can automatically adjust the bottle sorting spacing and speed according to the shape characteristics of irregular - shaped bottles, increasing the packaging throughput by 30%, which perfectly matches the production capacity requirements of the irregular - shaped bottle packaging production line. The precise control ability of the multi - servo control system can position the irregular - shaped bottles at the millimeter level.
The Ethernet - controlled servo system simplifies the circuit structure, improves the response speed and operation stability of the equipment, with the response time shortened to 0.1 seconds, ensuring the accurate positioning of irregular - shaped bottles in the packaging process. The multi - channel automatic feeding system can realize high - speed packaging and can be seamlessly connected with blow molding (if applicable to irregular - shaped bottle production), leak detection, labeling and other production lines, building a full - process automatic production link for irregular - shaped bottle packaging, reducing manual intervention and error rate.
The "bottle - related" quick adjustment function makes the operation more convenient. Bag changing (for irregular - shaped bottle packaging) can be completed in only 1 minute. The multi - formula storage function can preset more than 100 kinds of irregular - shaped bottle packaging parameters to realize one - click calling. The side - push packaging processing design simplifies the replacement process of the film used for irregular - shaped bottle packaging. Cooperating with the rapid bottle changing mechanism, the downtime of the equipment is minimized.
The monthly production capacity of the equipment reaches 30 units. The standardized mass production ensures the timeliness of after - sales response, and the spare parts are in sufficient supply. Relying on the company's perfect ERP system and office automation system, the order can complete the process approval on the same day, ensuring that the equipment can be quickly deployed, helping irregular - shaped bottle manufacturers improve their production capacity.
