2000 Bph Empty Plastic Linear Bottle Leak Tester PLC Control For Stacking Drum

Linear Empty Plastic Bottle Leak Tester For Stacking Drum

Description

The Linear Empty Plastic Bottle Leak Tester is a flexible and high-efficiency tool that secures the integrity of various plastic packaging containers. Designed for mass-production lines, it can handle containers of diverse shapes and capacities, such as standard water bottles, dairy containers (milk bottles), jerrycans and other plastic containers. It conducts accurate, non-destructive airtightness checks on containers that meet preset standards and are waiting for quality inspection.

The testing process is fully automatic. After leak detection, the system smartly sorts the output according to test results. Qualified products move smoothly to the next step. Importantly, any unit that fails the airtightness test will immediately trigger an alarm at the relevant workstation. What's more, the system automatically removes these unqualified bottles from the production flow. This automatic rejection function ensures strict physical separation between qualified and defective containers, avoids cross-contamination of product batches, and ensures that only leak-free containers proceed to filling or shipping. This process greatly improves production quality control, reduces waste and safeguards operator safety.

Machine Advantage

• Adopting the latest detection system imported from the United States, each workstation is equipped with a dual independent leak detection system. This system features high precision and strong reliability, with an accuracy of up to 0.1mm—fully meeting the strict leak-proof requirements of stacking drum which are widely used to hold bulk industrial raw materials, liquid chemicals, agricultural fertilizers, etc., bulk products with characteristics like high viscosity or corrosiveness. Most stacking drums are made of heavy-duty HDPE or stainless steel material, with large capacities (50L-200L), reinforced rims for stacking, and screw-on lids or flange seals; the seal between the lid and drum mouth, as well as the weld seams of stainless steel drums or blow-molding seams of plastic drums, are key leak points—leakage will not only cause bulk material spillage and waste, but also lead to environmental pollution or equipment corrosion, affecting production safety and enterprise compliance.
• Storage function: The system can store 6 sets of stacking drum detection parameters, record the total number of stacking drum detections, the number of leaky stacking drums, and set the total detection quantity. When the machine completes the detection of the set number of stacking drums, it will automatically stop the leak detection process. This ensures standardized, efficient, and targeted inspection of batch stacking drums—in line with the bulk packaging industry’s needs for adapting to diverse product specifications while maintaining strict packaging quality control.
• Stability testing: The equipment adopts German Siemens PLC control, American Motorola detection board, and FESTO solenoid valve control. Its industry-recognized leading stability can reach over 100,000 hours, providing long-term and stable leak detection support for stacking drum production lines. For these lines, continuous and reliable equipment operation is crucial: it avoids production interruptions that delay the supply of bulk materials, and prevents unqualified leaky drums from entering the market—thus reducing after-sales disputes caused by seal failure of stacking drum packaging and safeguarding the brand reputation of bulk packaging enterprises.