High Accuracy Empty Plastic Bottle Leak Testing Machine For Chemical Drums

High Speed Empty Plastic Bottle Leak Tester For Chemical Drums

Description

Implement airtightness testing on the specified specifications of the container to be tested. After the leak detection is completed, the qualified and unqualified products are seperated.

Machine Advantage

• Excellent Detection System: Adopt the latest cutting-edge detection system from the United States, with a dual-channel independent rejection system for each workstation—specifically optimized for chemical drums. This system boasts top-notch precision in the chemical packaging industry, extremely high reliability, and can accurately achieve a precision of 0.01mm. It provides an ultra-high-standard and precise guarantee for chemical drum detection, fully complying with the strict leak-proof requirements of chemical packaging.
• Flexible for Production Adaptation: The equipment is flexible and versatile in chemical production scenarios. It supports independent leak detection operations for single-batch chemical drums, quickly responding to small-batch and diversified detection needs in chemical R&D and pilot production. It can also be seamlessly integrated into chemical filling lines to build an online real-time leak detection process, integrating into the rhythm of automated chemical production, conforming to large-scale continuous production modes of solvents, adhesives, and industrial coatings, and improving the overall production-detection coordination efficiency.
• Outstanding Stable Performance: The detection stability for chemical drums is built on a solid foundation with high-quality configurations. It uses precise control by Siemens PLC from Germany, paired with the detection board from Motorola in the United States and the solenoid valve combination from FESTO in Germany—all components meet industrial-grade anti-corrosion, anti-chemical, and explosion-proof standards. Verified by practice, it can achieve stable operation for more than 100,000 hours. Long-term and efficient operation without downtime ensures the continuity of chemical production and the consistency of chemical drum detection, reducing production fluctuations and cost losses caused by equipment failures.
• Convenient and User-friendly Operation: Equipped with the industry-recognized leading stable human-machine interface (HMI) that meets chemical production operational specifications, featuring a 7-inch visual touch screen with anti-static, chemical-resistant, and explosion-proof coating. The operation logic is clear and the interaction is smooth; operators can get started quickly after professional safety and operation training. Whether it is parameter setting for different chemical drum specifications, start-stop of the detection process, or traceable data viewing, it can be operated intuitively and conveniently, reducing the human resource learning cost and operation error rate, and improving the work efficiency of the chemical drum detection link.
• Reliable Sealing and Durability: In terms of the machine's sealing design for chemical drums, industrial-grade high-pressure resistant and chemical-resistant molded rubber is used to seal the drum mouth—this material is non-toxic, non-extractable, and resistant to corrosion from acids, bases, solvents, and oils. The rubber has excellent wear-resistance, anti-aging, and pressure-resistant properties, is durable and not easy to be damaged, different from ordinary vulnerable seals, and is not in the category of conventional consumables. It can maintain a good sealing effect after long-term use, ensuring the stable internal environment of the equipment during chemical drum detection and facilitating accurate leak identification.
• Dual Advantages of Environmental Protection and Durability: The machine is equipped with a precision SMC oil mist separator for air source treatment—this separator meets industrial-grade chemical air purity standards and can effectively remove oil, water, and tiny chemical impurities in the compressed air. On one hand, it strictly meets the environmental protection requirements of the chemical industry and safety regulatory standards. On the other hand, it reduces the erosion of oil mist and chemical impurities on the internal precision components of the equipment, slows down the component wear rate, significantly increases the service life of the machine, and reduces the equipment maintenance and replacement costs.