Fully Auto Empty Bottle Depalletizer For PE Bottles
Machine Advantage
For filling manufacturers still relying on traditional manual or semi-automatic unstacking processes, this targeted solution enables fully automated unstacking of empty PE bottles with zero human intervention — an especially crucial upgrade for PE bottles, which have long been notorious for the cumbersome nature of manual unstacking due to their widespread use in household and industrial packaging. It reduces secondary contamination caused by manual contact with the surfaces of the bottles, thereby significantly enhancing the hygiene and safety levels of subsequent filled products. Moreover, even in the face of diverse PE bottle designs, this fully automated unstacker can greatly improve the factory's modern digital factory management capabilities.
This fully automated unstacker exhibits excellent versatility across various types of empty PE bottles, requiring only parameter adjustments when switching between different bottle types. It is primarily designed for empty PE bottles — including those with robust contours, varying thicknesses, or reinforced neck structures commonly used in detergent, chemical, and industrial packaging. It seamlessly replaces error-prone manual unstacking and cumbersome manual removal of partitions, while achieving precise automatic positioning of pallets. Its multi-servo linear guide rail and screw structure enable adaptive automatic lifting and unstacking, accommodating the differences in empty PE bottle types while saving significant costs and improving efficiency for automated production line operations. Notably, this model excels in unstacking various specifications of empty PE bottles, making it highly suitable for production lines in the chemical, household cleaning, and industrial supply industries that commonly adopt unique PE bottle designs.
The equipment is equipped with an intelligent recognition and adaptive adjustment system, compatible with empty PE bottles and other packaging containers. This advanced system, leveraging sensor-driven contour analysis technology, can handle empty PE bottles of different sizes, shapes, varying stacking layers, and arrangement patterns without the need for frequent manual debugging, ensuring smooth transitions between production batches.
By fully automating the unstacking process of empty PE bottles, a single device can replace multiple workers, who previously struggled with inconsistent handling of these bottles, especially those with thicker walls or heavier structures. This not only significantly reduces labor costs but also eliminates the high error rates common in manual unstacking. The equipment operates stably with a low failure rate, reducing damage to empty PE bottles caused by human errors, such as dents or structural deformities. In terms of both labor input and quality control, it helps enterprises save substantial annual operating costs, allowing resources to be focused on core areas such as innovative research and development — which is particularly valuable for brands that use unique empty PE bottle types as a market differentiation advantage.
All internal surfaces in contact with empty PE bottles are made of 304 stainless steel, meeting strict industry hygiene standards. This material not only satisfies the rigorous hygiene requirements of relevant industries but also boasts excellent corrosion resistance, enabling long-term use without rusting or damage, even when exposed to residual chemicals. Additionally, the smooth surface of 304 stainless steel makes it easy to clean and sanitize thoroughly and quickly between production batches, even when dealing with the unique structures common in empty PE bottle designs. This effectively prevents cross-contamination and ensures the cleanliness and integrity of empty PE bottles after unstacking, making this fully automated unstacker an ideal choice for chemical, household cleaning, and industrial supply packaging production lines that adopt unique PE bottle designs.
